The grinding process largely influences particle size distribution and the resulting flow properties. Roller refiners – if operated at optimal settings – tend to produce wider, bi- or multimodal distributions, higher package densities and lower viscosities at high shear rates.
The sturdy design and the vast Bühler roller know-how give you precise and consistent particle sizes in your bitiş refining process. The targeted particle size with a narrow particle-size distribution generates the mouthfeel you want and simplifies flow properties for consistent end products.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
Optimal taste: The refining process helps to develop the chocolate’s flavor and remove any unwanted flavors or odors.
Everything about your new PTL melter is crafted to make your life easier – from its portability to the ergonomic loading.
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Melangers also come in a variety of sizes, some that fit on a kitchen counter and others that are using for commercial production.
In this complete guide, Ayevi Marika explains how to use chocolate fountains including technical assembly, operation and troubleshooting tips.
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High specific surface of the processed chocolate mass birli a precondition for intensive exchange reactions with the supplied ambient air
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Recently, Bühler seems to have followed a similar strategy. For compounds the company offers a ball mill solution called SmartChoc™ with a horizontal ball mill and a shear mixer.
The goal of the melanger is to achieve a homogeneous mixture and a desirable texture in the chocolate.
Very often an emulsifier is used to improve flow of hygroscopic particles within the continuous fat phase. During production several incidents Chocolate STORAGE TANK occur: